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Template Plug-and-play starting point Equipment Qualification

Worksheet: Qualification Package Completeness Scoring

A plug-and-play scoring worksheet for grading a sample of equipment and instrument qualification packages side by side against the same completeness and quality criteria, surfacing systemic gaps a single-package review would miss, with a filled specimen.

Document type: Template

Read and copy the template below into your own quality system. It is a generic starting point for your own internal use, provided as is, with no warranty; see the Terms and License. Adopting it does not by itself create compliance.

This is a ready-to-use worksheet for scoring a sample of equipment and instrument qualification packages side by side against the same completeness and quality criteria. A single-package review tells you whether one asset’s paperwork is in order. This worksheet is built to do something different: score several sampled packages against the same rubric at once so a pattern across the sample, such as every OQ in the sample skipping boundary testing, is visible as a pattern rather than getting buried in five separate narrative reviews. Replace every <<FILL: ...>> placeholder. A filled specimen follows. This is educational reference content, not legal or regulatory advice.

Feed the output of this worksheet into the findings register of a program-level audit report; see Equipment and Instrument Qualification Program Audit Checklist for the walkthrough this worksheet supports.

FieldEntry
Worksheet number<<FILL: WS-ID>>
Audit reference<<FILL: linked checklist or audit report number>>
Site / facility<<FILL>>
Packages sampled (count)<<FILL>>
Sampling technique<<FILL: e.g. stratified random across risk classes>>
Scored by<<FILL>>
Date<<FILL>>

Scoring key

ScoreMeaning
2Present and inspection-ready: specific numeric criteria, actual recorded values, contemporaneous signatures
1Present but weak: vague criteria, ticks without values, a contemporaneity or independence gap
0Missing or absent
NANot applicable to this asset type or its assigned qualification depth

Completeness and quality grid

List one column per sampled asset. Score every row for every asset; do not skip a row because the answer is inconvenient.

| Element | <<FILL: Asset 1 ID>> | <<FILL: Asset 2 ID>> | <<FILL: Asset 3 ID>> | <<FILL: Asset 4 ID>> | <<FILL: Asset 5 ID>> | Note (pattern across sample) | |---|---|---|---|---|---|---|---| | URS or equivalent requirements, approved | | | | | | | | DQ (vendor or design review) documented | | | | | | | | IQ protocol approved before execution | | | | | | | | IQ execution shows actual values, not only ticks | | | | | | | | IQ report approved | | | | | | | | OQ protocol has specific numeric acceptance criteria | | | | | | | | OQ tests edge/worst-case conditions, not one comfortable point | | | | | | | | OQ software/data-integrity functions tested (Group C / computerized only) | | | | | | | | OQ report approved | | | | | | | | PQ protocol and report exist (direct-impact equipment) | | | | | | | | Current calibration certificate on file, states uncertainty | | | | | | | | Most recent periodic review documented and on schedule | | | | | | | | Change log complete and current | | | | | | | | Contemporaneity: execution dates match signature dates | | | | | | |

Scoring rollup

Asset IDSum of scoresApplicable rows (excl. NA)Completeness %Flag (below <<FILL: threshold, e.g. 80%>>)
<<FILL>><<FILL>><<FILL>><<FILL>><<FILL: Yes/No>>
<<FILL>><<FILL>><<FILL>><<FILL>><<FILL>>
ItemEntry
Population-level completeness (average across sample)<<FILL>>
Row with the most 0/1 scores across the sample (systemic candidate)<<FILL>>
Assets flagged below threshold<<FILL: list, or "none">>

Pattern-level findings

Use this section for observations that are about the sample as a whole, not a single asset. A row that scores 0 or 1 on most sampled packages is a program gap, not five separate findings.

Element with a sample-wide patternAssets affectedLikely root causeRoute to
<<FILL>><<FILL>><<FILL>><<FILL: CAPA ref / audit finding ref>>

How this feeds the audit report

ItemEntry
Individual asset scores below threshold<<FILL: route each to its own finding in the audit findings register>>
Sample-wide patterns identified above<<FILL: route as a single systemic finding, typically Major, not one finding per asset>>

Filled specimen

Six packages sampled at a mid-sized site (threshold set at 80% completeness).

ElementBRX-014HPLC-11STZ-04CHM-09BAL-0042DL-07Note
URS approved222221DL-07 URS lacks specific location-envelope requirement
DQ documented222121
IQ protocol approved before execution222222
IQ execution shows actual values222221
IQ report approved222222
OQ criteria specific and numeric222221
OQ tests edge/worst-case conditions122200Systemic candidate; see pattern findings
OQ software/data-integrity functions testedNA0NANANA1HPLC-11 Group C, audit trail never tested
OQ report approved222221
PQ protocol/report exist2222NANA
Calibration certificate current, states uncertainty222222
Periodic review current022222BRX-014 overdue, drives audit finding F-02
Change log complete022222BRX-014 impeller repair missing, drives F-01
Contemporaneity221222STZ-04 one late-signed record

Rollup: BRX-014 scores 19 of 26 applicable points (73%), flagged below threshold. DL-07 scores 16 of 24 applicable points (67%), flagged below threshold, driven by a portable-asset-specific gap (no location-envelope requirement, no relocation re-verification captured in IQ/OQ). The remaining four packages score above 90%.

Pattern-level finding: “OQ tests edge/worst-case conditions” scores 0 or 1 on three of six packages (BRX-014, BAL-0042, DL-07), spanning three different equipment families. That spread is the signal this worksheet exists to catch: boundary testing is a systemic weak point in this site’s OQ practice, not an isolated gap on one balance, and it should be routed as a single Major program-level finding with its own CAPA rather than three unrelated ones.

Common inspection findings this worksheet prevents

  • A completeness review performed package by package that never compares results across the sample, missing a systemic gap hiding in plain sight.
  • A single flagged asset treated as an isolated paperwork problem when the same gap recurs across the sample.
  • A portable or single-use asset scored against the same rigid grid as fixed equipment with no room to note where the gap is category-specific.
  • No numeric completeness threshold, so “mostly complete” substitutes for an actual score.

How to adapt this worksheet

  1. Set the applicable-row count and threshold to match your own risk-based expectations; a Group A instrument will legitimately score NA on several rows.
  2. Add or remove grid rows to match your own qualification package structure, but keep the same rows across every asset in a given scoring pass so the comparison stays valid.
  3. Route individual low scores to their own audit findings, and route any row with a sample-wide pattern to a single systemic finding instead of duplicating it per asset.
  4. Re-run this worksheet on a fresh sample at the next audit cycle and compare population-level completeness over time.
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